JM-HD Series 35 50 75 100 Liter Glass bottles /Food /Mushroom Substrate Vertical Autoclave Sterilizers
The JM-HD series vertical autoclave sterilizer plays a crucial role in mushroom farming by ensuring the sterility of substrates and equipment essential for healthy mushroom cultivation. Mushroom farming requires a contamination-free environment to promote optimal growth and yield, and the vertical sterilizer provides an efficient solution to achieve this.
Characteristics
l .Fully stainless steel structure
2.Hand wheel type of quick-open door structure
3.Door safety lock system
4.LCD digital display of working status,touch of key
5.Auto discharge the cool air,and steam discharging auto matically after sterilization
6.Over temperature&over pressure auto-protection
7.Safe protection of water lacking
8.Self-inflating type seal
9.Automatically shut off with beep reminding after sterilization
10.With two stainless steel sterilizing baskets
11. Easy to operate, safe and reliable
12.The drying system is optional, which can be equipped according to the customers request
Benefits of Using a Vertical Sterilizer in Mushroom Farming:
1. Enhanced Yield and Quality:
* By eliminating contaminants, the sterilizer promotes healthy mycelial growth, leading to higher yields and better-quality mushrooms.
2. Efficiency and Consistency:
* The vertical design ensures uniform heat distribution, providing consistent sterilization results for every batch of substrate or equipment.
3. Scalability:
* Suitable for both small-scale and large-scale mushroom farming operations, making it a versatile tool for growers.
4. Cost-Effective:
* Reduces losses caused by contamination, ultimately saving time and resources.
| Model |
JM-35HD
(Automatic) |
JM-50HD (Automatic) |
JM-75HD (Automatic) |
JM-100HD (Automatic) |
| Chamber volume |
35L(φ318×450) mm |
50L( φ340×550) mm |
75L(φ400×600) mm |
100L(φ440×650) mm |
| working pressure |
0.22MPa |
| Working temperature |
134ºC |
| Max working pressure |
0.23 Mpa |
| Heat average |
≤±1ºC |
| Timer scope |
0~99 min or 0~99 hour 59min |
| Temperature scope |
105~134ºC |
| Power |
2.5KW/AC220V.50Hz |
3KW /AC220V.50Hz |
4.5KW /AC220V.50Hz |
| Overall dimension |
450×450×1010(mm) |
510×470×1130(mm) |
560×560×1120(mm) |
540×560×1250(mm) |
| Transport dimension |
570×550×1150(mm) |
590×590×1280(mm) |
650×630×1280(mm) |
680×630×1370(mm) |
| G.W/N.W |
72Kg/ 56Kg |
88Kg/ 68Kg |
100Kg/80Kg |
110Kg/85Kg |
Normal working conditions
1)Ambient temperature +5ºC~+40ºC
2)Relative humidity ≤85%RH
3)Atmospheric pressure 70kPa~106 kPa
4)Power supply: AC220V±22V, 50Hz±1Hz (all the grounding wires should meet the requirement).
5)Water resource pressure: 0.15 ~0. 2 5MPA
6)Air resure pressure: 0.24 MPa
Shipment and storage conditions:
1)Ambient temperature: -10~50ºC
2)Relative humidity: 10%~90%
3)Atmospheric pressure range: 50~106kpa
The sterilizer is equipped with safety valve, which would automatically release while the pressure exceed 0.25mpa, and the power supply would directly be cut off while the temperature exceed 140 ºC. And also with over-current loading protection, safe and reliable.
How to Use:
1. Prepare the Substrate
* Choose materials like straw, sawdust, or compost.
* Adjust moisture to 60-70% and pack into heat-resistant bags.
2. Load the Sterilizer
* Place substrate bags evenly in the chamber.
* Add water to the reservoir and seal the chamber.
3. Sterilize
* Vent air from the chamber to ensure steam penetration.
* Heat to 121°C (250°F) at 15 psi for 60-90 minutes to kill contaminants.
4. Cool and Unload
* Let the chamber cool slowly to avoid damaging the bags.
* Release pressure and remove sterilized substrate bags.
5. Inoculate
* Cool substrate to room temperature.
* Add mushroom spawn in a clean environment and seal bags for incubation.
6. Sterilize Equipment
* Clean tools and containers, then sterilize them in the retort.
* Store sterilized equipment in a clean area.
Hand wheel cover: LCD Time temperature controller Hand-wheel type cover, easy to operate, durable,good sealing,
anti-scalding cover on the surface,prevent high temperature burn after sterilization.
Dry burn prevention
Prevent dry burning , safetyand rest assured
Automatic vent
Bottom vent for automatic-discharge of cold airandsteam after sterilization
The water bridle ofdischarging thechamber using water Power switch
Stainless steel sterilized basket The closed liner,ensure heat storage,continuoussterilization effect
The JM-HD 35-100 Liter vertical autoclave sterilizer is an indispensable tool in mushroom farming, ensuring the sterility of substrates and equipment for successful cultivation. Its ability to provide reliable and efficient sterilization helps farmers achieve higher yields, better-quality mushrooms, and a more sustainable farming process.
Key Applications in Mushroom Farming:
1. Substrate Sterilization:
* Mushroom substrates, such as straw, sawdust, or compost, must be sterilized to eliminate competing microorganisms, pests, and pathogens.
* The vertical sterilizer uses high-temperature steam (typically 121°C to 135°C) under pressure to thoroughly sterilize
substrates, creating a clean environment for mushroom mycelium to colonize.
2. Equipment Sterilization:
* Tools, containers, and growing trays used in mushroom farming are sterilized to prevent cross-contamination.
* This ensures that the equipment is free from harmful bacteria, fungi, or viruses that could disrupt the cultivation process.
3. Spawning and Inoculation:
* Sterilized substrates are essential for successful spawning and inoculation with mushroom mycelium.
* The vertical sterilizer ensures that the substrate is free from contaminants, allowing the mycelium to grow without competition.
This autoclave is ideal for use in:
- Hospitals: Sterilization of surgical instruments, fabrics, and dressings.
- Public Health Centers & Clinics- Sterilization of medical tools and equipment.
- Laboratories & Research Institutes: Sterilization of culture media, glassware, and lab tools.
- Mushroom Farms: Sterilization of mushroom substrate, mushroom growing bags, and other farming materials.
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